A k-nearest neighbour technique for experience-based adaptation of assembly stations

YesWe present a technique for automatically acquiring operational knowledge on how to adapt assembly systems to new production demands or recover from disruptions. Dealing with changes and disruptions affecting an assembly station is a complex process which requires deep knowledge of the assembly process, the product being assembled and the adopted technologies. Shop-floor operators typically perform a series of adjustments by trial and error until the expected results in terms of performance and quality are achieved. With the proposed approach, such adjustments are captured and their effect on the station is measured. Adaptation knowledge is then derived by generalising from individual cases using a variant of the k-nearest neighbour algorithm. The operator is informed about potential adaptations whenever the station enters a state similar to one contained in the experience base, that is, a state on which adaptation information has been captured. A case study is presented, showing how the technique enables to reduce adaptation times. The general system architecture in which the technique has been implemented is described, including the role of the different software components and their interactions

Learning and reuse of engineering ramp-up strategies for modular assembly systems

YesWe present a decision-support framework for speeding up the ramp-up of modular assembly systems by learning from past experience. Bringing an assembly system to the expected level of productivity requires engineers performing mechanical adjustments and changes to the assembly process to improve the performance. This activity is time-consuming, knowledge-intensive and highly dependent on the skills of the engineers. Learning the ramp-up process has shown to be effective for making progress faster. Our approach consists of automatically capturing information about the changes made by an operator dealing with disturbances, relating them to the modular structure of the machine and evaluating the resulting system state by analysing sensor data. The feedback thus obtained on applied adaptations is used to derive recommendations in similar contexts. Recommendations are generated with a variant of the k-nearest neighbour algorithm through searching in a multidimensional space containing previous system states. Applications of the framework include knowledge transfer among operators and machines with overlapping structure and functionality. The application of our method in a case study is discussed.Funded by the European Commission as part of the 7th Framework Program under the Grant agreement CP-FP 229208-2, FRAME project

The Effect of a Type I Photoinitiator on Cure Kinetics and Cell Toxicity in Projection-Microstereolithography

AbstractProjection-microstereolithography is an additive manufacturing technique based on the spatially controlled solidification of a liquid photopolymer on exposure to digitally manipulated light patterns. This study presents a methodology to evaluate the effect of a type-I photoinitiator on the reaction kinetics in the process and the cytocompatibility of the produced components. While the reaction speed and degree of conversion were heavily dependent on the applied amount of the initiator, a clear toxic effect was observed with all tested concentrations, and a post-processing step of 7 days was required to leach out the initiator residues

Active fixturing: literature review and future research directions

Fixtures are used to fixate, position and support workpieces and represent a crucial tool in manufacturing. Their performance determines the result of the whole manufacturing process of a product. There is a vast amount of research done on automatic fixture layout synthesis and optimisation and fixture design verification. Most of this work considers fixture mechanics to be static and the fixture elements to be passive. However, a new generation of fixtures has emerged that has actuated fixture elements for active control of the part–fixture system during manufacturing operations to increase the end product quality. This paper analyses the latest studies in the field of active fixture design and its relationship with flexible and reconfigurable fixturing systems. First, a brief introduction is given on the importance of research of fixturing systems. Secondly, the basics of workholding and fixture design are visited, after which the state-of-the-art in active fixturing and related concepts is presented. Fourthly, part–fixture dynamics and design strategies which take these into account are discussed. Fifthly, the control strategies used in active fixturing systems are examined. Finally, some final conclusions and prospective future research directions are presented